Discover the pinnacle of precision and durability with our custom
Carbon Fiber Autoclave
Automotive Bumper Molds. Engineered for excellence, these molds are
essential for
manufacturing high-performance, lightweight automotive bumpers that
meet the stringent
demands of the modern automotive industry. Utilizing advanced
autoclave technology, we
ensure that every mold delivers superior composite parts with
exceptional strength-to
weight ratios, flawless surface finishes, and precise dimensional
accuracy.
Our process begins with premium-grade steel (P20, 718H, S136) to
construct the mold base,
ensuring maximum longevity and resistance to wear even under
high-pressure and high
temperature curing cycles. The mold cavity is meticulously machined
and polished to a
mirror finish, which is critical for producing Class-A carbon fiber
surfaces. The autoclave
curing process applies uniform heat and pressure, consolidating the
carbon fiber prepreg
layers and eliminating voids, resulting in a bumper that is not
only aesthetically pleasing
but also structurally robust and optimized for performance and
safety. This technology is
key for producing parts for luxury vehicles, sports cars, and
electric vehicles where reducing
weight is critical for improving efficiency and range.
We offer a fully customized service, from initial design
consultation and DFM (Design for
Manufacturability) analysis to mold fabrication and part
prototyping. Our experienced
engineering team works closely with you to optimize your bumper
design for the autoclave
process, ensuring efficient production and a final product that
exceeds expectations.
Choose our carbon fiber autoclave molds to achieve unparalleled
quality and a competitive
edge in the automotive lightweighting market.
Product Features:
Advanced Autoclave Technology: Ensures void-free composite parts
with
maximum strength and minimal weight.
Precision Engineering: CNC machined with tight tolerances (±0.02mm)
for
perfect part replication and fitment.
Superior Durability: Constructed from high-grade mold steel (P20,
718H, S136) for
a long service life of over 500,000 cycles.
Class-A Surface Finish: Expertly polished cavities to produce
flawless, paint-ready
bumper surfaces.
Technical Parameters:
Parameter (参数)
Value (数值)
[EN] Mold Material<br>[CN] 模具材料
P20, 718H, S136, NAK80
[EN] Applicable Raw Material<br>[CN] 适⽤原材料
Carbon Fiber Prepreg (Toray, Hexcel)
[EN] Curing Method<br>[CN] 固化⽅式
Autoclave Curing (⾼压釜固化)[EN] Cavity/Core Hardness<br>[CN] 模腔/模芯硬度
HRC34-42
[EN] Mold Lifespan<br>[CN] 模具寿命
>500,000 Shots (超过50万模次)
[EN] Temperature Range<br>[CN] 温度范围
120°C - 180°C
[EN] Pressure Range<br>[CN] 压⼒范围
80 - 120 Bar
[EN] Lead Time<br>[CN] 交付周期
45-60 Days (45-60天)
Application Scenarios:
Ideal for producing lightweight front and rear bumpers for
high-performance
sports cars, luxury sedans, and electric vehicles (EVs).
Suitable for custom and low-volume automotive manufacturing,
including concept cars and aftermarket body kits.
Essential for the aerospace and motorsports industries where weight
reduction
and structural integrity are paramount.
Why Choose Us?
Expert Engineering Team: Over 15 years of experience in composite
mold design
and manufacturing.
Quality Assurance: Rigorous quality control at every stage, from
material
inspection to final mold trial.
Global Service: We provide international shipping and on-site
support to ensure
seamless integration into your production line.
FAQ:
•
Q1: [EN] What is the advantage of an autoclave mold over a standard
compression
mold?
•
A1: [EN] Autoclave curing provides much higher and more uniform
pressure,
resulting in a stronger, lighter, and more consistent carbon fiber
part with a superior
surface finish and virtually zero porosity.
•
•
Q2: [EN] Can you assist with part design?
•
A2: [EN] Yes, we offer comprehensive DFM (Design for
Manufacturability) analysis to
optimize your bumper design for the autoclave process, improving
quality and
reducing cycle times.
•
•
Q3: [EN] What is the typical lead time for a bumper mold?
•
A3: [EN] The standard lead time is between 45 to 60 days, depending
on the
complexity of the bumper design.
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